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LENZING PLASTICS GMBH & CO KG

About Us
Thermoplastic Products
Polytetrafluoroethylene (PTFE) Products



Thermoplastics and Polytetrafluoroethylene (PTFE) Products


Lenzing Plastics is one of the worlds leading producers of polyolefin and fluoropolymer products. Our main competence lies in the mono-axial stretching of polymers, a technology which allows the production of films and tapes with extremely high tensile strength.

The company is divided into two fields: 

Thermoplastics

Lenzing Plastics concentrates on the production of films, fabrics, tapes and multi-layer foil laminates.

Polytetrafluoroethylene (PTFE)

Here specialized yarns, fibers and films are produced out of the high–tech material and are offered in a comprehensive and flexible range of products.

Lenzing Plastics is a very dynamic medium-sized company which concentrates on the development of niche solutions to highest specifications. Our company policy is short development duration, individual and personal communication with the customer and flexibility.

This policy has enabled us to hold the position of innovation leader for more than 30 years on a very competitive market. 

We obtained certification in accordance with ISO 9001 in 1994 and have constantly upheld these standards as a result of monitoring and renewal audits.

Philosophy

Quality, as we understand it, is much more than just what is visible as the finished product. From this point of view we communicate with five equal partners:

  • Customer: We assume highest product quality as a basic  requirement of our customers
  • Work force: Safety, health and further training are fundamental principles which come first
  • Suppliers: Supplier reliability and technical innovations guarantee our partners a fair relationship.
  • Company owner: Profitability and interest on the capital invested are of highest importance for a healthy company
  • Society: Environmental protection and social engagement are obvious aims for a company which is traditionally so deep-rooted in the region.

Research and Development

Lenzing Plastics is an innovative supplier of specific products for individual requirements. More than half of our turnover is attained by products that are less than 3 years old. Every year we process hundreds of research enquires from our customers.

These customer requirements are the basis for the standards of the future. Short processing times are guaranteed by the production of samples and small series in our own pilot plants on the premises. 

Quality Control

The aim of quality control in Lenzing Plastics lies in the three main requirements:

  • to secure the quality of the raw material delivery
  • to determine the main product characteristics for controlling the production and
  • to determine the quality of the end product and present it to the customer, for example, in the form of company certificates.

Deviations from the defined specifications are determined and failures and non-conforming products are treated in defined processes.




Polyolefin

Lenzing Plastics-Thermoplastics concentrates on the mono-axial stretching of polymers – a technology which allows the production of films with high tensile strength. These products are sold either as films or tapes or are further processed by us to technical fabrics and laminates.
 
We are worldwide the only fully integrated producer of such a wide selection of specialized films, fabrics and laminates!

The applications of Lenzing Plastics-Thermoplastics are therefore manifold.

Thermoplastics Application

  • Artificial Turf
  • Cable Industry
  • Packaging
  • Barrier Laminates
  • Special Fabrics
  • Roof Underlinings
  • Insulation Facings
  • Automotive

Artificial Turf

Acceptance of synthetic turf surfaces is strongly increasing. Unlike natural grass, synthetic turf offers high durability under intensive use, stable turf characteristics during all weather conditions and low maintenance costs.

Lenzing Plastics manufactures high-quality multiple yarns, dual yarns as well as combi yarns made of polyethylene or polypropylene. The LenzingGrass brand offers a complete product range. In addition to straight artificial turf yarn, we are able to produce texturised yarn grades which provide the surface with a real, natural look due to the curled effect.

Cable Industry

We offer a comprehensive range of films, tapes and laminates which virtually covers the complete field of cable production.

The products range from the classic telephone cable, low and medium voltage, to data and special cables (e.g. aircraft, microwave, thermocouple). Typical applications are separating and binding foils, cushioning foils, marking tapes and shielding laminates.

Packaging

The mono-axial stretching of films is the main field of Lenzing Plastics. Due to specially developed production technologies, MOPP films (mono-axially oriented polypropylene) with their specific properties are an ideal raw material for tear tapes, silicon-coated films, adhesive tapes, carry handles and many other products.

By specializing on each application we can guarantee maximum flexibility, an ideal adaptation to market requirements as well as excellent processability and also punctual deliveries.

In addition to manufacturing functional films, the MOPP technology is also very suitable for producing appealing film products. More than 30 color shades offer a great diversity of aesthetic designs.

Apart from the standard applications of tags and labels, these foamed polypropylene films are particularly suited for further processing into gift-wrapping tapes, decorative stars and bows, as well as a variety of metallised and tinsel films. Of course all our products are manufactured to our very high quality standards. We produce on our self-developed production systems which are based on the most modern technologies.

Barrier Laminates

The laminates consist of PET, aluminium, PE, OPA and other films and they comply with the most diverse packing standards. As well as the Defense Standards, declarations of conformance to food contact regulations -issued by e.g. USA (FDA) and EU, can also be supplied. In this way, the laminates contribute towards a lasting protection of the packaged goods.

No matter if there are manual or automatic bag making requirements or a form fill and seal machine is being used, Lenzing Plastics has the appropriate quality of laminated film for your application.

Lenzing Plastics make laminates using both adhesive and extrusion production techniques, in order to satisfy these promises and live up to its prominent name.

Special Fabrics

We are currently producing special fabrics for different applications, from greenhouse market gardening to the car industry. Lenzing Plastics is internationally renowned for representing quality and resourceful innovation as a supplier of semi-finished-materials which are used for the production of woven or knitted fabrics (e.g. interior design textiles, protective nets).

We are fully integrated so that an in-house production of the required products is guaranteed – covering semi-finished-materials such as films, tapes and laminates, as well as uncoated and coated fabrics. At the beginning of the development process, it is possible to produce test samples within a short space of time for our customers in the pilot-plant of our development department. These samples indicate the potential of new products and show whether the production process is already feasible or not.

Roof Underlinings

The roof underlinings are made of 1 or 2 ply non-woven, with or without reinforcements made of fabrics or scrims and a PE-, PP-, or modified PE-coating. Our vapour-permeable products are either produced with TPE-E (monolithic membrane) or are coated with a micro-porous membrane.

This monolithic membrane, a special product of Lenzing Plastics, convinces through its non-micro-porous structure without any imperfections, allowing high vapour permeability and being waterproof at the same time.

Insulation Facings

We manufacture innovative products for the building industry: fabrics and laminates made of polyethylene, polypropylene, aluminum or polyester. They are used for bonding insulating materials for thermal and acoustic applications – for example, piping, ventilation ducts or floor heating systems.

Application-specific developments are one of the assets of Lenzing Plastics. Together with our customers, we work out innovative solutions for new, sometimes unique products. Our pilot plant with state-of-the-art equipment helps us to produce samples for initial testing quickly. The customer-specific requirements such as flame resistance, sealing temperature, sealing bond stability, color shades, etc., are made possible by our know-how and unique capabilities.

Automotive

We develop and produce aluminium and plastic laminates on rolls for the following applications:

  • Heat resistant aluminium and glass fabrics laminates for heat shielding
  • Coated non-woven / velours / needled felts for car carpets and parcel shelves
  • High quality laminate combinations for interior design.




Artificial Turf

In the field of PTFE, Lenzing Plastics is focused on special products. Superior know-how and excellent market knowledge are thus guaranteed. For us innovative ideas and flexibility are top priority. Our customers therefore have important advantages. We react to the special requirements of our customers and we integrate our customer in the development processes.

PTFE Applications

  • Cable Industry
  • Functional Textiles
  • Medical Applications
  • Architectural Textiles
  • Filtration
  • Special Applications
  • Compression Packings

Cable Industry

In all segments of the cable industry, where high temperature resistance and stability against chemicals is required, PTFE films produced by Lenzing Plastics are used. Because of the special properties of PTFE, these special films are perfectly suited to insulate conductor wires used for medical engineering applications and in the aviation industry, as well as for special applications such as in high-frequency engineering.

The aircraft industry and medical engineering, in particular, requires increasingly thinner and more flexible conductors. This can only be achieved by using the appropriate insulating material: PTFE. Especially for applications in these fields we offer film widths down to 1.5mm and very low densities.

Functional Textiles

Functional textiles can be optimized with the properties of Lenzing PROFILEN® PTFE fibers. Lenzing PROFILEN® is a physiologically safe fiber that combines low friction and water + dirt repellence with the ability to wick humidity outside the garment. This makes the garment more comfortable to wear under extreme conditions. Furthermore, its very good thermal insulation and temperature resistance, as well as its chemical resistance, ensure a high level of protection and contribute to the easy-care properties of functional textiles made with Lenzing PROFILEN®.

Safety and protective clothing used by fire brigades, army and police forces effectively protect the wearer against hazardous environments.

Sports clothing such as running apparel and socks have more skin-comfort and improve comfort even under extreme physical activity.

Medical Applications

Lenzing PROFILEN® PTFE fiber is the first choice for medical applications. Persons susceptible to allergies benefit from the pureness and compatibility of Lenzing PROFILEN® fibers.

The anti-adhesive characteristics of Lenzing PROFILEN® are used to prevent the sticking of medical textiles to wounds. Fluids are transported from the body to absorptive layers while Lenzing PROFILEN® fibers stay comfortably dry. These characteristics make Lenzing PROFILEN® an essential fiber in the treatment of open-wounds, burns and other medical applications.

Architectural Textiles

For decades, Lenzing Plastics has been the first address for PTFE yarns of excellent tensile strength and durability. Now, functionality and esthetic aspects may be combined to create extraordinary concepts. Fabrics made of Lenzing PROFILEN® yarns open a wide range of design options in interior as well as outdoor architecture.

In addition to the self-cleaning effect and the long service life, textile membranes made of Lenzing PROFILEN® yarns appeal to clients on account of their UV and weathering resistance. Moreover, they are self-cooling since they reflect solar radiation and offer even light diffusion, so that they only need a minimum of air-conditioning even at elevated temperatures. This also helps to conserve resources and energy, while producing new and creative effects.

Filtration

The filtration of polluted and dust-charged flue gases is a show-case example for the use of Lenzing PROFILEN® yarns and staple fibers. High-performance filter media, made of this fiber, have stood the test under difficult conditions, as can be found for example in waste incineration plants where they meet even the highest environmental standards.

The unique irregular cross-section of staple fibers allows a surface-oriented filtration with outstanding filtration efficiency. Resistance to abrasive dust particles, a lower loss of differential pressure, as well as an almost complete resistance to chemicals and the permanent temperature stability of the filter media up to 280o C ensures excellent operating safety. The anti-adhesive character of the material accounts for a particularly good cleaning behavior, which prevents `dimming`, i.e. the settling of dust particles on the filter medium.

Special Applications

Extraordinary properties of PTFE, the high-tech material, make numerous applications in different areas possible. PTFE is used in sports, cars, as well as the chemical industry. In addition to the Lenzing PROFILEN® products, we offer our customers the benefit of our know-how allowing customer-specific developments.

With more than 30 years of experience in processing this high-tech material, we are in a position to establish contacts and to provide support. Upon request we assist our customers on many projects, from the first tests to the final launching of a product. In addition to our own technical know-how, we also link up to a wide network of research and processing specialists.

Compression Packings

The virtually universal resistance of PTFE even against the most aggressive chemicals as well as the outstanding thermostability (long-term exposure from - 200°C to + 260°C) account for a wide spectrum of applications for packings braided from our PTFE yarns, i.e. whenever top performance and uncompromising quality are essential, Lenzing packing fibers are the solution.

Lenzing Plastics offer the most comprehensive range of high-performance packing yarns worldwide.




Functional Textiles
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