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NEFAB PACKAGING UK LTD

Inner Packaging
Outer Packaging
Returnable Packaging



Providers of Analysis Methods, Design, Packaging Products and Logistics Services


Nefab provides complete packaging solutions for the customer`s entire logistics flow. Nefab`s global presense, combined with a range of analysis methods, design, packaging products and logistics services, reduces the customer`s total cost for logistics and product protection. At the same time, Nefab assists customers in establishing a global standard for packaging.

Nefab offers a wide range of packaging products for transport and materials handling. An extensive product portfolio together with years of experience enables Nefab to provide customised solutions for every need.

INNER PACKAGING

Inner packaging protects the product from transport and warehousing damage whilst inside the outer packaging. An example could be blocking packaging that keeps products fixed and separated during transport or foam cushioning that absorbs shock in transportation and loading. There are many ways to protect the products from corrosion and electro static discharges with special plastic bags or other additives inside the packaging. Nefab has vast experience in all areas of product protection, with a long history as supplier of sensitive products to the telecom, automotive and defence industry.

Air Pad

Air pad is an efficient filling solution that can also be used for blocking lightweight products. This packaging solution fills the empty spaces in the box, effectively protecting and stabilising the product.

Honeycomb

Honeycomb is a material consisting of Kraft-liner formed into continuous uniform hexagonal cells. Due to the wide range of applications, the honeycomb can be considered as both inner and outer packaging. Apart from blocking and filling, it can also be used as a shock-absorbing product, a product separator or even as a pallet.

Bubble Wrap

Bubble wrap is a light and flexible packaging material made of low-density polyethylene, ideal to protect fragile and irregularly shaped products. This gives a very good surface protection and prevention against shocks. Bubble wrap can also be used as void filling.

Loose Fill

Loose fill is often produced of polystyrene but other materials can also be used. This packaging is widely used for void filling applications but due to its geometric shape, shock absorbing properties are also achieved. To efficiently use this type of inner packaging,

Foam-In-Place

This packaging solution blocks the product and gives protection against shocks. The polyurethane foam is created through a chemical process, where two liquids react and expand rapidly. In a very short space of time, the foam expands more than 200 times.

Paper Pad

Paper pads can be used for many applications as a blocking or filling medium. Moreover, this product has a unique characteristic as it can also be used for cushioning or wrapping. Paper pads are very suitable for irregular shaped products and fragile parts. Nefab provides three different types of machines and two main types of paper, 50g/m2 and 70g/m2.

Foam

Nefab classifies foam profiles in three major groups:

  • Corner protection - normally L-shaped
  • Edge protection - normally U-shaped
  • Tubular protection profiles

Multiwall Plastic Sheets

The automotive industry often uses polypropylene dividers for separation. This type of inner fitting can be seen in a large variety for applications in many industrial segment. This type of Polypropylene plastic has important features and characteristics as it is:

  • A light material
  • Easy to wash
  • Resistant to both high and low temperatures

Inner Fittings

Inner fittings are always customised, making each solution unique. During many years within the packaging industry, Nefab has developed inner fitting solutions for all kinds of applications. Experience is a very competitive advantage and Nefab`s extensive range of solutions can be used as a source for finding the optimised solution for each project.

Bags, Foam, Foil, Wrap and Boxes

The complete range of shielding, conductive, insulative and low charging dissipative products enables Nefab to design a solution that gives the required protection.

Bags and Desiccants

There are two main types of desiccants, Silica Gel and Clay. Nefab uses high quality products to ensure the packaging solution achieves required protection.

Volatile Corrosion Inhibitor (VCI)

A Volatile Corrosion Inhibitor (VCI), also sometimes called Vapour Phase Inhibitor (VPI), is a method of corrosion protection. The inhibiting process begins when the protective vapours disseminate in an enclosed space (through vaporisation) where a thin layer is created on the metal surface. The protection remains as long as the product is in the enclosed space. Once the content is removed from the package, the VCI layer re-volatilises, leaving a dry and corrosion-free product.




Honeycomb-Blocking and Filling in Inner and Outer Packaging

Nefab supplies many types of expendable outer packaging, from corrugated single wall boxes to pallets made out of plastic or plywood. Nefab engineers work closely with the customer to develop a suitable packaging solution. The design process incorporates product analysis, which enables the correct selection of materials. Nefab has the facility to test the design to ensure the packaging will protect its contents throughout its journey to the customer.

Corrugated Packaging

Nefab provides a variety of corrugated solutions including die-cut and slottted boxes as single, double or triple wall packaging. Every logistics flow has its specific characteristics and Nefab helps to find the most suitable packaging solution for each one. Nefab`s aim is to offer a packaging that fulfils customer requirements whilst reducing total cost.

Double and Triple Wall Corrugated

Double wall boxes are made out of two facings, two corrugated mediums and an inner liner inbetween to give five papers in total. The most common type is BC, which consists of one B-flute and one C-flute. These types of corrugated cardboard are used for heavy applications, particularly in packaging for export shipments. The density of double wall corrugated varies between 650 and 1800 gr/m2.

Slotted Boxes

The slotted boxes can often be found as double folded sheets of corrugated board, which fold simply into a four-sided box. The top flaps meet in the centre and can be taped, glued or stapled to close. As an alternative, the flaps can meet the opposite side of the long panels, resulting in a stronger box that can withstand heavy objects or rough handling. Nefab can also provide flexo printed packaging solutions to create a high quality image.

Die-Cut Boxes

Die cut boxes can be made self-locking, which means that there is no requirement for glue, tape, staples or any other closing method. In the same way as for slotted boxes, Nefab can provide flexo printed packaging solutions to create a high quality image.

Consumer Packaging

Based upon an analysis of marketing, handling and logistics demands, Nefab will design and qualify a packaging solution meeting customer requirements for outer and inner packaging.

Edgeboards

Edgeboard consists of several laminated layers of strong paperboard. High quality reusable carton board is glued together under high pressure to produce a highly, stable, profile element. For improved quality, lamination through heat sealing is applied. This means that the packaging solution can withstand major moisture fluctuations and dampness.

NEFAB ExPak A

NEFAB ExPak A is a collapsible packaging system that consists of a frame, a lid, and a base, which are all held together with steel profiles acting as hinges. The box takes minimal storage space and is very easy to assemble since it is delivered flat and in just one piece.

NEFAB ExPak P

NEFAB ExPak P is a collapsible plywood packaging solution with galvanised steel profiles. The box consists of three separate pieces, a lid, a foldable frame and the base. NEFAB ExPak P is appropriate for export shipment during tough conditions and can be made in a volume interval of 100-1,500 litres.

NEFAB ExPak S

NEFAB ExPak S is a collapsible plywood packaging solution with galvanised steel profiles. The box consists of six separate pieces, a lid, two long sides, two short sides and the base. This design allows full access from all four sides for loading and unloading, thus offering maximum flexibility in the packing process.

Alternative Locking Devices and Seals

The Standard tongue is a strong solution with no loose parts. It works very well with all packaging solutions but assembly time for an extremely large NEFAB ExPak S could be slightly longer.

The Spring Latch is mainly designed for use on smaller boxes or for lids. It is a silent and easy operation to assemble or remove the locking device, which could also be reused. The Spring Latch performs well in strength tests.

The Plastic Clip can be used several times and is easy to assemble and remove. It is a silent and easy operation, reducing environmental impact in the production or assembly area.

Plastic or metal seals can be used to ensure that the packaging is safely closed during the transportation. Different types and sizes can be provided depending on the application.

Handles

Handles can be added to Nefab`s expendable plywood boxes to simplify handling. Cotton or nylon bands are normally used although a wide range of solutions is available for customisation. These handles are strong and can withstand weights of more than 100kg each. The most commonly used handle type is the eight-rivet. As an alternative, a small piece of metal can be used to keep the handle in place. This solution is widely used for MoD (defence) appplications.

Presswood, Corrugated and Wooden Pallets

Presswood pallets are moulded in one solid piece from dried wood fibres. The manufacturing process takes place under high temperature and pressure which burns out all infestation and eliminates the need for costly fumigation or heat treatment prior to export.

Plywood Pallets

The plywood pallet is an excellent load carrier for heavy goods that need a strong and durable packaging solution. Nefab`s lightweight plywood pallet can be reused several times but could also be sold as an integrated part of the box.

Plastic Pallets

Nefab offers plastic pallet as a stable and secure packaging solution for all kinds of applications. Even though it is an expendable pallet, it can be reused several times without any special maintenance.

Dangerous Goods Packaging Systems

Nefab is one of the world`s leading suppliers of dangerous goods (DG) packaging systems. Today, some of the world`s largest companies use Nefab`s DG expertise. Nefab supplies a number of designs in a wide range of materials with the focus on providing the most suitable solution for each individual project.




Die-Cut Boxes

Nefab engineers work closely with the customer to develop the appropriate packaging solution. Returnable packaging is usually a cost efficient alternative if the goods flow is reasonably large and the points of distribution are quite few. A rule of thumb is that the packaging should complete at least four cycles per year to be profitable, compared to expendable packaging. Nefab has more than 35 years experience in the design of reusable packaging and across the globe you can find anything from vegetables to high tech equipment being shipped in Nefab boxes, crates and totes.

Plastic Packaging Systems

Nefab offers a wide range of packaging systems made of plastic materials, from standard foldable large containers (FLCs) and totes, to customised solutions made of multiwall plastic sheets, injection moulded or vacuum formed trays. These solutions are user friendly and very sturdy in relation to their weight. Plastic solutions are easy to clean and the smooth surface inside prevents soiling. Materials used include polypropylene (PP), polyethylene (PE) and Acrylonitrile Butadiene Styrene (ABS) in different densities.

Containers and Racks

Foldable steel solutions for returnable systems are an appreciated packaging that can be customised to fulfill the customer need. Nefab designs and supplies multi-purpose wire mesh containers as well as customised steel racks for better handling along the production or assembly line.

NEFAB PlyPak Boxes and Cases

NEFAB PlyPak range creates a high quality image and provides:

  • Superior strength and product protection
  • Suitable solutions for frequent handling and long-term storage
  • Opportunity for high quality prints
  • Low weight

Typical applications are:

  • Handheld power tools
  • Spare parts and mobile devices
  • Repair and cutting tools
  • Medical and electrical equipment
  • Returnable flows when collapsibility is not required

NEFAB RePak P

NEFAB RePak P is a pallet collar with either four or six galvanised hinges. The pallet collars can be easily customised dimensionally and they present optional features such as handle holes, drop down gates and various forms of surface treatment.

NEFAB RePak T

NEFAB RePak T is a reusable packaging solution that consists of three separate parts, the lid, the frame and the fixed base attached to a pallet. This style of packaging is recommended for heavy or bulky goods.

NEFAB RePak L

NEFAB RePak L is a reusable packaging solution made of sheet material. During regular operating conditions, a single NEFAB RePak L can replace more than 50 expendable packages. Lifetimes of more than 200 transport cycles have been reported.

Locks and Handles

NEFAB LogPak

The wooden collar system is a well-established packaging solution, used worldwide. The collars can be customised if necessary and provided with 4 or 6 galvanised steel hinges.

Steel and Plastic Pallets

Steel pallets are the strongest alternative for load-carriers. They can be custom designed to fit t individual loads and handling requirements. Both painted and galvanised surface treatments are available. Plastic pallets are made of environmentally friendly PE material and can be customised to withstand heavy loads.

Plywood Pallets and Wooden Pallets

The Plywood pallets are an excellent load carrier for heavy goods that need a strong and durable packaging solution. Nefab`s lightweight plywood pallet can be reused several times but can also be sold as an integrated part of an expendable box. The plywood deck has a smooth, clean surface and low moisture absorption. Another major advantage is the low weight yet high strength.




Containers and Racks for Returnable Packaging Solutions
 

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