Powder Fillers and Plastic Bottle Unscrambling Machines
Plastic Bottle Unscrambling Machines
NECOSORT-III: HIGH SPEED PLASTIC BOTTLE UNSCRAMBLER Applications Plastic Soft Drink Bottles Plastic Juice Bottles Plastic Water Bottles Many other Bottle Types Maximum Production Rate Over 1000 Bottles per minute for a single machine system. Higher speeds with multiple systems. Benefits Reduced Maintenance and Downtime: Only two moving parts in the whole system. One of which sorts and moves all of the bottles to the discharge starwheel and the second being the discharge starwheel itself. Only two moving parts means significantly less maintenance and downtime Damaged Bottle Tolerant: The NECOSORT-III has been designed for high speed, high uptime applications. The system is tolerant of damaged bottles keeping high speed production lines such as soft drink, juice and water filling lines in operation. High Efficiency: The NECOSORT-III’s design provides a ‘queue’ of bottles for each sorting ‘pocket’ insuring very high machine efficiencies. Simple Design: There are no reciprocating motions, complicated mechanisms or hard to adjust container handling parts. Easy Access: The drive system and all other major components are easily accessible for routine maintenance. Maintenance personnel are not required to get down on hands and knees to service the NECOSORT-III. Touch Screen System Control: Easy to use touch screen machine controller with speed settings for each bottle type. Tool-Less Changeovers: Changeovers from one bottle size to another are fast and completely tool-less. NECOSORT: PLASTIC BOTTLE UNSCRAMBLER Applications Round Plastic Bottles Tapered Plastic Bottles Oval Plastic Bottles Rectangular Plastic Bottles Maximum Production Rates Model NS-54: 360 CPMModel NS-72: 460 CPMModel NS-85: 475 CPMModel NS-96: 500 CPMModel NS-105: 500 CPM Container Sizes Diameters from 2" to 7-1/2" Heights from 2" to 13-1/2" Benefits Reliability you can count on: The NECOSORT family of bottle unscramblers has only two moving parts and one of them is the discharge conveyor. The actual unscrambling mechanism features a single moving part. This design insures maximum reliability, minimal maintenance, elimination of spare parts and no adjustments. ‘Quick change’ changeover: Easy release clamps and unitized change parts make changeover to different sizes and types a fast, simple operation. A single employee with no special skills may simply clamp in the number of chutes needed for a particular bottle and complete the changeover in twenty minutes or less. Flexibility: The number of container-sorting chutes is determined by size of the item being sorted. Shorter items utilize more chutes, and thus the speed of production increases due to those additional chutes. The number of chutes is proportional to the height, assuring maximum production rates for each item being sorted, while keeping rotational speeds low. Reduced Floor Space Usage: The NECOSORT-BH includes an integral bulk hopper and elevator. The integral bulk hopper has a 35 cubic foot capacity and the ‘flighted’ belt elevator includes a photo eye to automatically control the feed of items to the unscrambler. The “BH” minimizes the overall footprint of the system for easy integration into tight production areas. Smooth discharge: Within the rotating chutes, the bottles move 270° around the machine before being dropped to the transfer shelf in an upright position. The chutes are synchronized with the conveyor for a smooth, tangential discharge of bottles. A vacuum hold-down conveyor is provided to control unstable containers and for feeding integrated lines. Stainless steel construction: The NECOSORT is suitable for clean-room operation. Stainless steel change parts do not generate particulate matter. Quiet and safe: A complete Sound Suppression and Safety Package reduces noise and minimizes hazards. The main drive is equipped with a safety overload clutch and limit switch. All access doors are electrically interlocked. NECOSORT: CARTRIDGE UNSCRAMBLER Application Fiber and plastic cartridges Maximum Production Rates Model NS-72: 100 CPMModel NS-85: 120 CPMModel NS-96: 160 CPM Container Sizes The NECOSORT will handle various size cartridges. Speeds listed in the above chart are for a standard 11.25” high x 1.9” diameter cartridge. Consult the factory for applications requiring different sizes or speeds. Benefits Reliability you can count on: The NECOSORT family of unscramblers has only two moving parts and one of them is the discharge conveyor. The actual unscrambling mechanism features a single moving part. This design insures maximum reliability, minimal maintenance, elimination of spare parts and no adjustments. ‘Quick change’ changeover: Easy release clamps and unitized change parts make changeover to different sizes and types a fast, simple operation. A single employee with no special skills may simply clamp in the number of chutes needed for a particular cartridge and complete the changeover in twenty minutes or less. Flexibility: The number of container-sorting chutes is determined by size of the item being sorted. Shorter items utilize more chutes, and thus the speed of production increases due to those additional chutes. The number of chutes is proportional to the height, assuring maximum production rates for each item being sorted, while keeping rotational speeds low. Gentle handling and precise control: A circular assembly of sorting chutes permits gentle sorting of each item. Each item is individually protected in its own chute which eliminates most sliding contact with stationary surfaces. Stainless steel construction: Stainless steel change parts and other cartridge contact parts provide for exceptional durability.
NECOSORT-III: HIGH SPEED PLASTIC BOTTLE UNSCRAMBLER
Applications
Maximum Production Rate
Over 1000 Bottles per minute for a single machine system. Higher speeds with multiple systems.
Benefits
NECOSORT: PLASTIC BOTTLE UNSCRAMBLER
Maximum Production Rates
Model NS-54: 360 CPMModel NS-72: 460 CPMModel NS-85: 475 CPMModel NS-96: 500 CPMModel NS-105: 500 CPM
Container Sizes
Diameters from 2" to 7-1/2" Heights from 2" to 13-1/2"
NECOSORT: CARTRIDGE UNSCRAMBLER
Application
Model NS-72: 100 CPMModel NS-85: 120 CPMModel NS-96: 160 CPM
The NECOSORT will handle various size cartridges. Speeds listed in the above chart are for a standard 11.25” high x 1.9” diameter cartridge. Consult the factory for applications requiring different sizes or speeds.
Powder and Liquid Fillers
Filler Machines: Auger Fillers Aerosol Fillers Ground Coffee Fillers Liquid Fillers Volumetric Fillers AUGER FILLERS Applications Ground Coffee Fertilizer Flour Mixes Soup Base Cake Mix Drink Mixes Coffee Beans Potato Flakes Whole Spices Granular Sugar Grass Seed Pool Chemicals Maximum Production Rate Up to 120 Fills Per Minute AEROSOL FILLERS Applications Hair Spray Insecticides Self Defense Spray Paints Lubricants Deodorants Household Products Electrical Products Veterinary Products Electronic Cleaners Pharmaceutical Maximum Production Rates Model VB16: 30 CPMModel VB24: 40 CPMModel VB32: 60 CPM GROUND COFFEE FILLERS Applications Roast Coffee Ground Coffee LIQUID FILLERS Applications Hair Spray Cosmetics Toiletries Lens Cleaner Insecticides Lubricants Deodorants Household Products Veterinary Products Pharmaceutical Maximum Production Rates Model VB16: 30 CPMModel VB24: 40 CPMModel VB32: 60 CPM VOLUMETRIC FILLERS Applications Sugar Drink-ade Salt Chocolate Beverages Potato Flakes and Powder Condiments Rice Freeze Dried Coffee Agglomerated Instant Coffee Spray Dried Instant Coffee Pure Instant Tea Granulars Seeds Popcorn Snack foods Beans Gravel Candies
Up to 120 Fills Per Minute
Model VB16: 30 CPMModel VB24: 40 CPMModel VB32: 60 CPM
Turnkey Packaging
TURNKEY PACKAGING LINES AND SYSTEM INTEGRATION SERVICES Benefits Single source responsibility. More than 50 years of packaging experience to save time and money. 50,000 square feet of factory space allows for the set-up and pre-testing of your line. Over a half century in the development of filling machine solutions, combined with the latest design, production and manufacturing computer technology, makes Nalbach Engineering a superior resource in providing complete turnkey packaging lines and system integration services to a wide range of businesses. We ‘turnkey’ entire filling operations. These include our equipment as well as that of other companies, with responsibility for the successful design, configuration, and installation of the entire line. Our 50,000 square foot, state-of-the-art manufacturing and set-up facility in Countryside, IL (only 30 minutes from Chicago's O'Hare airport) allows for assembly and pre-testing of the line for exacting tolerance, precise fit and reliable performance. We invite our customers to examine, approve and become familiar with the capabilities of the new line and its related equipment before it is shipped. Parts and Service Genuine Nalbach spare parts and change-parts designed specifically for your Nalbach packaging equipment. Factory-trained service personnel are available for machine installation, updates, regular maintenance, and emergency service. Benefits Minimize your production down-time: Use parts that are designed by the original equipment manufacturer to the original specifications and standards. No guess work or tweaking needed. Minimize your production down-time: Order your parts from the company that has the original equipment drawings and the manufacturing facilities to provide fast delivery on parts. Minimize your production down-time: Factory trained service personnel know your equipment before they arrive and they know how to get it in tip-top working condition fast and efficiently.
TURNKEY PACKAGING LINES AND SYSTEM INTEGRATION SERVICES
Over a half century in the development of filling machine solutions, combined with the latest design, production and manufacturing computer technology, makes Nalbach Engineering a superior resource in providing complete turnkey packaging lines and system integration services to a wide range of businesses.
We ‘turnkey’ entire filling operations. These include our equipment as well as that of other companies, with responsibility for the successful design, configuration, and installation of the entire line.
Our 50,000 square foot, state-of-the-art manufacturing and set-up facility in Countryside, IL (only 30 minutes from Chicago's O'Hare airport) allows for assembly and pre-testing of the line for exacting tolerance, precise fit and reliable performance.
We invite our customers to examine, approve and become familiar with the capabilities of the new line and its related equipment before it is shipped.
Parts and Service
Genuine Nalbach spare parts and change-parts designed specifically for your Nalbach packaging equipment.
Factory-trained service personnel are available for machine installation, updates, regular maintenance, and emergency service.
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